Roles and Responsibilities

• Develop and execute reliability test plans, including mechanical stress tests (shock, drop, vibration), environmental, and fatigue testing.
• Perform in-depth failure analysis using advanced techniques, including optical microscopy, x-ray/CT scans, scanning electron microscopy, FTIR spectroscopy, mass spectrometry, and energy dispersive spectroscopy.
• Apply statistical tools and models, such as Weibull++, JMP, and accelerated test models, to analyze experimental data and provide detailed insights into design features.
• Lead Failure Modes and Effects Analysis (FMEA) and Design of Experiments (DOE) to identify high-risk failure modes and mitigate them through design improvements.
• Design and develop new reliability tests, procedures, and specifications to address emerging challenges.
• Quantify reliability risks and recommend mitigation strategies for new hardware programs.
• Collaborate with cross-functional teams throughout the product lifecycle, providing insights from reliability testing to guide product improvements.
• Research state-of-the-art technology to identify root causes of test failures and implement corrective actions.
• Prepare and present concise, detailed reliability test plans and reports, prioritizing tasks to meet challenging deadlines.
• Drive innovative approaches to reliability challenges and continuously explore uncharted territories in hardware design and testing.

Required Qualifications

• Deep understanding of mechanical assemblies and industry test standards (JEDEC, ASTM, IEEE).
• Strong experience in reliability testing, including mechanical, environmental, and fatigue testing.
• Proficient in failure analysis techniques such as optical microscopy, x-ray/CT scans, SEM, FTIR, mass spectrometry, and energy dispersive spectroscopy.
• Expertise with statistical tools and models, including Weibull++, JMP, and accelerated test models.
• Practical experience with FMEA and DOE methodologies.
• Basic understanding of Finite Element Analysis (FEA) and Digital Image Correlation (DIC).
• Excellent problem-solving skills with a strong attention to detail.
• Ability to manage multiple projects simultaneously and meet deadlines.
• Confidence in navigating ambiguity and developing innovative solutions to complex challenges.
• Strong passion for delivering groundbreaking technologies and exploring new frontiers.

Preferred Skills

• Experience in the hardware product lifecycle from concept to field returns.
• Background in collaborating with cross-functional teams to enhance product reliability and durability.
• Ability to mentor and guide junior engineers in reliability testing and failure analysis.

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