Manufacturing Engineer – Aero Engine Components

Roles & Responsibilities

• Interpret engineering drawings, GD&T, and specifications to ensure manufacturability and compliance
• Develop and maintain manufacturing process plans including operations, tooling, parameters, and inspection stages
• Create and integrate inspection plans aligned with process flow, FAIR/LAIR, and PPAP requirements
• Provide shop floor engineering support to ensure correct execution and resolve process-related issues
• Ensure compliance with process specifications, standards, and audit requirements
• Support aero engine component manufacturing including machining, assembly, and special processes
• Develop and maintain Technical Instructions (TI) and Work Instructions (WI) for production use
• Support APQP/PPAP deliverables including process flow, PFMEA, control plan, and capability data
• Assist in FAIR/LAIR preparation, review, and closure of observations
• Develop PFMEA and Control Plans to manage process risks and drive preventive actions
• Create dimensional matrices and support electronic data capture for process control
• Support measurement system definition and correct use of inspection tools
• Conduct Cp/Cpk studies and drive process improvement using data analysis
• Collaborate with Design, Quality, Production, and Supply Chain teams to resolve issues and improve performance

Required Technical / Functional Skills

• Strong ability to interpret engineering drawings, 3D models, and GD&T
• Experience in process planning and inspection planning for manufacturing environments
• Hands-on shop floor experience in manufacturing execution and troubleshooting
• Knowledge of aero engine manufacturing methods (machining, fabrication, assembly, special processes)
• Experience in creating Technical Instructions (TI) and Work Instructions (WI)
• Experience in FAIR/LAIR preparation and review as per AS9102 Rev C
• Experience in APQP/PPAP activities as per AS9145
• Knowledge of QMS requirements as per AS13100
• Experience in PFMEA, Control Plan, and risk-based process control
• Ability to define inspection methods and use basic inspection instruments
• Experience in dimensional characteristic matrices and electronic data capture (EDC)
• Process capability analysis (Cp/Cpk) using Minitab
• Exposure to external supply chain / supplier support activities

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